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3D Inline Metrology

3D Inline Metrology – fast, precise dimensional inspection in production

Parts that drift out of tolerance don’t just create scrap – they interrupt workflows, trigger rework, and slow down delivery. With INOS 3D Inline Metrology, you measure critical dimensions directly in the line, in real time – without removing components from the process. The result: faster reactions, stable quality, and measurable savings in time and cost.

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Turnkey quality inspection for reliable production

Always in view: your product quality and key dimensions

Consistent quality starts with workpieces that meet specification – every time. But process deviations can come from internal and external influences and quickly affect critical features. Then the usual cycle begins: stop production, search for root causes, quarantine parts, and decide between manual rework or rejection.

INOS helps you break that pattern. Using industrial machine vision, our turnkey 3D inline metrology solutions make dimensional inspection more efficient and more economical, reducing:

  • rework and scrap rates
  • inspection effort and downtime
  • overall inspection time

Higher accuracy – independent of robot deviations

Correlation-free inline measurement

Correlation-free measurement increases quality and accuracy by eliminating the influence of robot-related inaccuracies. With innovative algorithms and continuous monitoring, deviations are detected early – and can be corrected before they turn into waste.

This improves:

  • plant performance
  • process lead times
  • costs for stationary measurement processes

Dimensional control

Benefits of 3D Inline Metrology

Quality

Continuous optical measurement replaces error-prone manual checks. Higher inspection frequency and optimized parameters strengthen both product quality and quality monitoring.

Time

No more removing parts and measuring elsewhere. With fixed or robot-guided sensors, measurements can run in parallel – improving cycle time and dramatically reducing inspection time.

Cost

Inline inspection avoids costly production interruptions. Transparent, software-based 3D metrology supports fast root-cause analysis and helps experts focus effort where it matters.

Flexibility

INOS solutions are designed for quick implementation and fast ramp-up. New variants or models can be integrated without mechanical changes, increasing system availability and keeping you agile.

How it works

From measurement plan to results – in seconds

INOS turnkey systems capture workpiece dimensions within seconds. A robust measurement plan is the foundation for speed, precision, and reliability.

Your advantages:

  • Measurement setup based on CAD data
  • Digital configuration in INOS software to reduce commissioning time
  • Choice of measurement concept: robot-based, tunnel, or hybrid
  • Results in absolute component coordinates for multiple dimensions – within seconds

Quality inspection
that fits your reality

Rising expectations, globalization, and increasing product individuality raise the bar for quality assurance. INOS supports you as a full-service partner with modular solutions that match your requirements – today and as markets evolve.

Reporting and KPIs with
INOS Analyzer

Track measurements and KPIs across multiple lines and devices in real time. The web-based reporting solution provides transparency and flexibility – without requiring local PC installation.